Project XOSKEL [D-Frame Mini Build]

Discussion in 'Die-hard Overclocking & Case Modifications' started by Alec**, Jul 7, 2015.

  1. Alec**

    Alec** Maha Guru

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    Hey all,

    So it's about time for a new build! And I've decided to push the boundaries a little bit for this case mod, and go for something more 'outside the box'.

    I went on a hunt for a case that was a little bit more unusual, something slightly different from the standard six-sided box (as much as a like my old TJ07). I was also after something a little smaller, for ease of portability. But above anything else, a case that looks fantastic, and has great modding potential.

    So here it is then, the In Win D-Frame Mini. I saw this at a tech show a few months back and was instantly taken by its unique tubular design juxtaposed with tempered glass sides. More so, watercooling this (currently) Mini-ITX case seemed an achievable task, and instantly had a few mods in mind.

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    The tempered glass sides add a touch of class, juxtaposing the tubular frame really nicely.

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    I'm really impressed with the overall build quality on this case, particularly the precision machined motherboard tray - I've never seen a mobo tray so thick!

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    Front I/O ports and switches couldn't be much more accessible.

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    Without the glass, the case is fully exposed. Hard drive trays and a 240mm radiator mounting bracket are now on show (not that either are staying for long!)

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    The handle is really well positioned, and makes moving this lightweight case a piece of cake.

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    There's no end of perspectives in here!

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    Probably the easiest 'mod' of the build - swapping out those stock red feet with some black ones - looking stealthy!

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    Thanks to In Win for sorting this D-Frame Mini out!

    I’m taking this build on alongside MikeMK, and we've got a series of interesting mods lined up for it:

    • Fitting an mATX Motherboard into this Mini-ITX tower
    • Mounting a 360mm radiator instead of a 240mm
    • Full hardline watercooling loop

    Having often opted for the blue colour scheme in builds, I wanted to mix it up a little bit. As you may have guessed by the project logo, we're going Turquoise. There's a fair amount of cable braiding, motherboard painting, and coolant mixing ahead of us!

    The nature of this open air chassis means noise is an important factor, which is why I’m really excited to have Be Quiet! On side for the build, thanks to the guys over there for providing the new Dark Power Pro 11 850W PSU and three Silent Wings 2 120mm fans for the radiator.

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    I'm really impressed with the look and feel of the Dark Power Pro, a very sleek finish which deserves to be on show! After reading the raving reviews, I was keen to get this in the build.

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    I've heard great things about these Silent Wings, 50.5cfm at 16.5dB speaks for itself (or should i say whispers!)

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    Thanks again Be Quiet! will look at these products in a little more detail when I get them running!

    Finally, the motherboard. The ASRock Fatal1ty ticks all boxes. Except the colour. The red won't be staying.

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    Here's the spec low-down (for now):

    Hardware:
    CPU: Intel I7 5820K
    Motherboard: ASRock Fatal1ty X99
    Memory: Corsair Vengeance LPX 16GB DDR4 2666Mhz
    GPU: MSI Radeon R9 290X
    Sound Card: TBC
    SSD: TBC
    PSU: Be Quiet! Dark Power Pro 11 850W

    Watercooling
    CPU Block: TBC
    GPU Blocks: TBC
    Radiators: TBC
    Tubing & Fittings: TBC
    Reservoir: TBC

    (Still some work to do on the WC setup!).

    I'm expecting this project to be ongoing for the next month or two, kicking off with the mATX mod and a bit of braiding.

    That's it for now, stay tuned!
     
  2. MikeMK

    MikeMK Ancient Guru

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    This is gonna be fun :D
     
  3. Alec**

    Alec** Maha Guru

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    So a little update then, first off a few new components!

    First off, i7 5820K alongside Corsair Vengeance 16GB 2666MHz DDR4...

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    I've been itching to try out one of these, Samsung SM951 256GB M.2 PCI-e SSD - it's tiny!

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    The first of the Monsoon watercooling gear's arrived...

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    So here's the general gist of the layout for the case...

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    Here's a little idea on that lovely turquoise I'm colour matching off, a little bit of braid...

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    Time for the first mod! So from first glance at this case, I knew I wanted to get a 360mm rad fitted. The XSPC EX360 is slimline, but it has to be in order to squeeze that GPU in above. In order to get it in, however, a slot had to be cut in the PSU cage.

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    About 3 mins of jigsaw, and 3 hours of filing later...

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    And with the radiator in place...

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    Need to work out the best mounting solution for the rad, a couple of custom brackets are in need I think. Another job for this week is getting the mATX motherboard fitted and cabling holes cut so I know what length the PSU cables need to be for braiding - much fun!
     
  4. MikeMK

    MikeMK Ancient Guru

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    Great job with that cutting! Very tidy :)
     

  5. Alec**

    Alec** Maha Guru

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    It's about time for an update! Sorry for the radio silence, metalwork seems to be taking much longer than I'd hoped! All the metalwork as seen below completed by use of a jigsaw, and many hours of filing...

    So first job was coming up with a secure mount for the radiator. Seeing as it sits in the PSU cage, thought I'd make use of the mount and cover up the surrounding gap.

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    I'm pretty happy with this bracket, looks pretty clean and does a good job in holding the rad in place.

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    Some kind of fixing was also required at the front, and after many hours of pondering, here's how I went about it.

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    The curve around the tube seems to provide a good amount of tension, holding the rad in place.

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    To prevent any sideways movement, a screw seemed to finish it off. This was threaded in the aluminium tube.

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    So I didn't like the way you could see through the 'DFrame Mini' to a PSU label, and thought it could use tidying up. I therefore cut a panel to side in the PSU cage, this will be painted that lovely shade of turquoise eventually!

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    I've also cut a few cable holes in the mobo tray. From left to right: GPU power, front panel USB, and ATX power. The appropriate mATX stand off holes have also been cut and threaded.

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    And look what arrived.. had to source the paint from a graffiti site as it was the only place I could find a decent range of colours!

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    I'm hoping to get the above panels painted this week, along with the PCI bracket (which is in the works), and an additional panel to mount the res on. I've also got a HDD mount to figure out (hopefully just some holes in the mobo tray), and a couple of slits to cut for the PCI cards in the tray.

    The aim is by the end of next week, to be in a position whereby the rig is being built for the 'final' time, and brading can get underway. Stay tuned!
     
  6. Alec**

    Alec** Maha Guru

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    A quick update for tonight, more progression on the metalwork!

    So first up, most of the last couple of nights have been spent on producing the PCI bracket. Again, a jigsaw and file job with a dremel and clamp to get the folds. Needless to say, this has been a b**** lol.

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    It seems to be there now though, and holds the GPU in pretty solid.

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    Also had to cut a slit for the PCI cards to sit through the mobo tray, which means the GPU can now be fitted! (for now..)

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    Seems like a pretty momentous occasion getting the GPU mounted, now getting a better idea on how the hardware's going to look.

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    Another plate produced, here primarily to cover up the mass amount of holes which exist for the original hard drive mounts / cables. This will also act as a mounting bracket for the res. A little hole for the 8 pin was also cut, and I'm quite happy with how the 'angled corner' came out, mimicking the angle of the mobo tray behind.

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    So the last one for tonight, I needed a way to mount the hard drive on the back of the mobo tray. At first, I was thinking about just 4 holes and screw right through. However that would mean to remove the hard drive, the entire motherboard would have to be taken out.. hardly convenient!

    So I really liked the stock hard drive mounts that came with the case, the fixed thumb screw bracket makes for easy removal. Here's the original bracket.

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    So I took two of them, chopped off the bulk of the plate, leaving just the thumb screws and a 90 degree section. Simple screw in to either side of the hard drive for a quick release hard drive bracket! Just got to drill and tap the appropriate holes in the mobo tray to mount.

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    Also tested out a black 'paint pen' here. Considering the brackets are already nicely finished, I just needed to 'black out' the cut line. A simply paint pen seemed to give a really thick consistent finish on the cut, think I'll be using that again!

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    The aim for tomorrow is to put the finishing touches to the res mounting plate (as pictured above), and then prep all of the metalwork in the last couple days for painting. Wouldn't mind getting the spray cans out soon!
     
  7. Alec**

    Alec** Maha Guru

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    About time for an update! Painting took a little longer than expected, tip: if you're going for a matte look, don't use clear lacquer, then decide it's not good enough and have to sand it all right back again.

    So first up, I'd mentioned previously I was going to attempt to paint the motherboard, here's the prep:

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    And the result:

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    Pretty happy with the way it's turned out! Heatsinks look pretty cool I think, especially with the silver labels put back on. The turquoise really stands out on the black. Can see also the plate behind the 'D-Frame Mini' PSU cage has been given a paint job.

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    The PCI bracket has also received a coat of paint.

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    Used enamel lacquer in the end to maintain a matte finish, the clear lacquer left a more 'varnish' effect.

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    Here's that mid plate fitted in which the res will be mounted. Definitely tidies up the old HDD holes.

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    The rad bracket also looking pretty stealthy.

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    Still very happy with the way this bracket came out, really tidies up that PSU cage.

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    That front rad bracket also fitting in quite nicely now.

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    Finally got around to mounting the easy release HDD cage on the back of the mobo. Another upcoming job is to rip out the HDD of my current rig to get the top sanded back and painted black.

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    So that's pretty much it for now. Got the first cable braided tonight, will try and grab a pic in the next day or two. Hoping to get the PSU braided by this time next week (yawn) so I can actually start thinking about the watercooling!

    Talking of which, took a look at the GPU block tonight to see an earwig's made a home of it!

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  8. MikeMK

    MikeMK Ancient Guru

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    Looking good Alec. Would be nice to see a shot of just the motherboard now it's fully painted!
     
  9. Alec**

    Alec** Maha Guru

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    Just for you Mike...

    Before:

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    After:

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    The sockets / ports painting on the motherboard itself was an absolute pain but it's come out ok, the board has now been tested and can confirm it's fully working! The heatsinks were comparatively easy, I can see myself doing that part at least again.

    So most of the last week has been spent braiding the PSU, I've literally just finished the ATX but here's a quick peek at the GPU & P8. All cables have been shortened, recrimped, then braided using paracord.

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    Finally, what should be one of the last deliveries, the final watercooling components (minus a handful of right angled fittings I expect)... The Heatkiller IV's stealthy and sleek appearance meant it topped the EK alternative, with a full acetal top. Really happy with the look and feel of this block, looking forward to getting it in the case! Also gone for an Aquacomputer Aqualis 150ml res with DDC pump top. I always knew a pump res combo was a must for this build due to size, and this seemed to be the perfect solution.

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    Also had a little Mayhems delivery. My logic is blue + green = turquoise, we'll see if this works out in the coming days...

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    So in other news, I've chopped off the mounting brackets on the DDC, then decided the entire pump enclosure needs sanding back and painting. This is in progress and hope to post pics in a couple of days when fully mounted. There's little bits of braiding to do which shouldn't take long, and I'm hoping to paint the HDD too. Other than this, it's on to the hardline! I've got a general idea on tubing route, but it's not easy.

    This project will be finished within 2 weeks tomorrow, so keep your eyes peeled for a few little updates soon!
     
  10. MikeMK

    MikeMK Ancient Guru

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    Motherboard looks great :)
     

  11. Alec**

    Alec** Maha Guru

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    Time for another update! So I finally got the res / pump combo mounted on the new res-plate, which has now been mounted on the mobo tray. I decided the plastic mounts for the DDC pump had to get the chop, which then meant the pump case needed a sand back and respray. Really happy with how that came out, very clean.

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    I've also finished the braiding now, always one of the most painstaking mods but can just about convince myself it's worth the time and effort!

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    I think the colour match is also pretty good with the spray painted components, let's hope the coolant will come out as good!

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    Final point for tonight, got some Barrow fittings delivered today, mostly right angles. Not 100% fixed on this layout but need to start working with the tube to see what's going to be possible.

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    Looks like I'm on track to have it leak testing next weekend, just a little bit of wiring to do and on with the bending :)
     
    Last edited: Sep 4, 2015
  12. Alec**

    Alec** Maha Guru

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    A quick update for tonight, had a couple of deliveries today!

    Finally got around to ordering a sound card, the Asus Essence STX II.

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    And then a couple of backplates from ColdZero. Been really excited for these to arrive, custom laser printed backplates for the sound card and M.2. Kept both of them pretty clean, just adding the XOSKEL logo. Really impressed with the quality of these, can see myself ordering from ColdZero again!

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    So here's the soundcard and its backplate in place:

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    And the M.2:

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    I've now also finished the cable work on the build, including stealth front panel connectors (stealth = black), and a few final bits of braiding. All that's left to do is the tubing! Friday's job is this, project XOSKEL will be finished by the end of the weekend! Will be sure to post a few updates over the next few days.
     
  13. Ashura

    Ashura Guest

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    Looks great!

    I'm planning on getting the Aqualis 150ml + D5 motor.
    How did you mount the res? Can you share in bit more detail?

    Thanks.
     
    Last edited: Sep 10, 2015
  14. Alec**

    Alec** Maha Guru

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    Hey Ashura, thanks!

    So on the back of the res, (the black box / pump top), there's 4x M4 screw holes. I bolted it right in to the new res mount plate that the res sits in front of (as well as making a hole for the pump cables to run through). This was a really secure mounting, no movement at all.

    Very happy with the res so far, great build quality and really looks the part. Would highly recommend!
     
  15. Alec**

    Alec** Maha Guru

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    The penultimate update! So over the weekend I finished off the tubing and got leak testing underway...

    Mixed reactions to the Monsoon kit here. The tube bending was OK once I'd worked out the optimum time to heat the tube for (5 seconds too much you got bubbles, 5 seconds too little it would kink).

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    The real challenge came with gluing the hard-lock caps on. The requirement is to get all the air bubbles out, which I found to be near on impossible! I think ideally the caps needed to be slightly smaller, I found that when you pushed in on one side, there was enough movement to cause the other side to come away resulting in air bubbles. I resulted in caking the tube with glue in best efforts, I guess we'll see in a few weeks how well this worked.

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    Here's how the setup looked:

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    However, started filling up and there was an instant leak. The tube between the Res and CPU wasn't quite flush with the fitting, not sure if this was a result with the hard-lock collar or wonky tube cutting / bending.

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    So I've now re-bent this tube, and simplified it by using a right angled fitting on the res.

    The systems been leak testing for over 48 hours now without issue. I've now got some Mayhems White Pastel Pre-Mix which I'll add to the Blue Pre-Mix and Green Dye to (hopefully) achieve the right shade of turquoise! Will try and get a pic of that later!
     

  16. xxbassplayerxx

    xxbassplayerxx Guest

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    This is just gorgeous! Amazing craftsmanship :)
     
  17. Alec**

    Alec** Maha Guru

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    Thanks bassplayer, much appreciated! :)
     
  18. Alec**

    Alec** Maha Guru

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    So here's a little teaser then, just to prove the colour match!

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    Will get a full set uploaded in the next few days :)
     
  19. Alec**

    Alec** Maha Guru

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    It's only taken 12 weeks, but I'm happy to say the build is complete! Time for some final shots...

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    Credit to MikeMK for the pictures!

    I think it's fair to say I'm really happy with the way this build has turned out. I've always been optimistic that the D-Frame Mini would provide the foundations to a really special looking build, and it most certainly has. It's taken a lot longer than expected having only been working on it 4 or 5 evenings a week but it's definitely been worth it.

    Even though the case is only designed for a Mini-ITX Motherboard and 240mm rad, it looks so right with the larger components in. The hardline watercooling loop I think really looks right in this case, it would have been criminal to use flexitube here! My favourite part though has to be the colour. I've never seen a turquoise watercooled build, and it definitely makes this rather unique.

    I'm reserving my opinion on the hardline fittings until it's been running for a few weeks, I'll keep you posted with any issues / praise. I'll also keep the log updated with progress on the overclock etc.

    The D-Frame Mini has been great fun to work with. The bare-bones / roll cage feel contributes not only an incredible look, but also fantastic functionality when in the building / modding process! Thanks again to In Win for providing it.

    I've had the PC running for a couple of days now, and I have to say I'm genuinely impressed by the Be Quiet! fans and PSU. Considering I've got 3 120mm fans on max, as well as the PSU, none of which are enclosed in any way it's phenomenally quiet. Temps are all looking good too (will provide a little more detail in a couple of weeks once I've done a bit of overclocking). Thanks again to Be Quiet! for supporting this build.

    Thanks to MikeMK for the ongoing support with the project, and thanks to everyone who's commented on this thread! The positive comments are much appreciated, and any criticisms are always well taken on board. Would love to hear what you think of the end result!
     
  20. sinda

    sinda Guest

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    Woooooow!!! Great build,very very nice job!!!!
     

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