Scratch Build: The Ultimate Computer Desk

Sanding the Cabinets

No - thank you! I can't wait to have it finished too! So exciting!

With the trim all glued up and dry, and the weather nice and warm, I decided to take the cabinets outside to have the trim sanded flush. I start with 80 grit to get all the bits nice and close, and then move to 120 grit with the random orbit sander in preparation for staining.



Everything looking pretty good on the right-hand cabinet





And now for the left-hand cabinet





I'm under the impression that I mistakenly sanded this edge too much prior to installation, because I thought that I was going to have to squeeze this end into the dado cut at the back of the drawer. Woops! Hopefully that won't show up too much after staining.



And, a bit of glue squeeze-out that I missed previously is easily taken care of by the sander



I'll be staining over the weekend, so some fresh and shiny cabinets await for next weeks early update!

Have a good weekend folks!

 

Well, got some time to start the staining of the cabinets this weekend, and overall, everything went pretty well. Started off with a bit of detailed sanding by hand, and then a good dusting with a tack cloth / cloth with paint thinner.





And then went to work applying the stain with a clean cotton rag





They both turned out pretty well - these pictures were taken after only the first coat (A second one will go on). I find that this stain really shines once a coat of poly is put over it.

Let me tell you - getting the inside of the cabinets was quite time consuming and I really did a number on staining my arms...



Eww! It looks like a heart!

 

I kind of forgot to take some pictures of the cabinets after I applied a pair of coats of polyurethane, but here's the status of the project so far



Both cabinets have been poly'd, and there are only 3 more pieces to stain + poly (The two caps for the end spaces on the top shelf, and the door for the right-hand cabinet). Otherwise, I am pretty much ready to assemble.

Before assembly, however, I wanted to try a technique I had been reading about - rubbing out a finish.

You start with some baby oil and a product called rottenstone (It's a very finely ground stone)



Apply some baby oil liberally (This slows down the cutting process. If you use water, it will speed up the cutting process)



Sprinkle on your rottenstone (Once again, fairly liberally. I didn't find the cutting action very aggressive at all, especially with all the baby oil)



Take a block of wood with a soft material wrapped around it, in this case, I used a piece of cut up fleece from an old blanket, but I think a felt block is the most recommended for this.



Go with the grain in long strokes, and rub the slurry into the wood. Its very fine cutting action should almost eliminate all dust marks, brush marks, and any small scratches.

This took quite a long time, and it was very, very messy. Baby oil rottenstone slurry everywhere. I then went through a ton of rags soaked in paint thinner cleaning it all off the desk surface in preparation for some good 'ol waxing.



Applied with a lint free rag, I swirled it onto the table a little bit too liberally



I then let it dry for a few moments and "attempted" to buff it all off by hand with a clean rag. Much to my dismay, after spending 10 minutes trying to buff only but a small corner, I realized that I would never get the shine I was looking for...



So I made a trip to my storage unit (My mom's garage) where I remembered I had an old electric car buffer in a bin...



Booya. It was late when I got back home, so I left it and went to sleep. Have a good weekend everyone - Canada Day tomorrow here in Canada, so I'm going to enjoy the long weekend. I'm moving this weekend too, so hopefully the desk survives the trip!!

 

Mmm, that finish is looking good!

 

Before Transportation

Thanks!

So, I finally moved this weekend, and I'm glad to say everything went pretty well. A few small parts of the desk got scuffed up, but nothing major. Here are some shots from just before being transported.

The car buffer partially worked. I ended up actually taking some more paint thinner and totally removing the wax. For some reason it didn't stick well - I think it's because I didn't remove the baby oil enough before adding the wax. Either way, it's shiny as glass and looks great.



Then I took some 3/4" weather stripping and put it on both cabinets to prevent the desk surface from slipping and sliding:







And, here's a sneak peak. Right before the move was pretty much the moment of triumph - assembling the 4 stained and poly'd pieces, and actually sitting at it. The monitors come in at perfect eye height, and the desk height is perfect as well, providing lots of forearm and elbow support.

Ahhhhhhhhh.... 8 months.

Now for the details

 

I have to say the effort your putting in sheer class. cant wait for the finished product...

Keep it up

 

Amazing work

 

Some of my ancestors were wheelwrights and woodworkers, they would I am sure offer to buy you a drink when all is done!

Truly top quality work this.

P.S Cant wait to the see the pc in and a nice screen etc on top....wow!

 

Incredible work

 

Been following this thread for quite a while.

Dude, you have the patience of a 500 year old tree. Awesome work. Waiting for the grand finale.

 

All Setup

Thank you ca1v!

Thanks laka!

I'll have a drink with their memory tonight! Thanks for the comments - check out the nice screen down below - a little treat I got myself for 8 months of hard work and patience

Thanks Hayden202!

Hehe, thanks shimyns, that means a lot to me!

So - I finally had some time this weekend to do a bit of work on The Ultimate Computer Desk.

Here's a little shot of the desk as it sits now. Note that the drawers aren't installed, there's clutter everywhere, the two cabinets are not lined up in any particular fashion, and of course, no hardware has yet been installed.



If you didn't notice, I finally said to myself "Ok Mr. You've been working on this desk for 8 months - time for a present". I ~finally~ ditched my old CRT monitor (Which was nice, at 1600x1200 resolution) and purchased myself a brand new 27" Asus. Sweet!



That was my first new computer component in ages!


I moved on to the next part of the project, which was installing the drawers, so I got to work. Sorry about the pictures, I think I accidentally turned the auto focus off!





Imagine my surprise when I went to go and slide the drawer in. The drawer was too wide! I accomodated for 0.25" on each side of the drawer, for the width of the drawer slides. Unfortunately, these particular drawer slides were 3/16's of an inch wider than I accounted for... Here's a wonderfully in focus shot:



So my options were:
1. Redo the drawers completely, making them a total of 6/16's (3/8's) skinnier, or
2. Shave off 3/16's" from each side, about 1.5" tall, along the length of both sides, of each of the drawers.

What a bummer! I thought oh well, it'll actually look pretty tidy with the sides shaved anyways, and also give additional support, so here goes!

Time to tape up my poor drawers. They're about to get scratched up pretty bad!



Setting up the tablesaw for some "guidelines" - 3/16's of an inch deep, set the fence at 2" and then 3.5" if I remember correctly.



And there you go, some proper guidelines for the material that will need to be removed.



This was a pretty big surprise, but not too major, and nothing that cannot be done well.

 

So, after I used the table saw to make my reference cuts, I grabbed the router with a 1/2" flush cut bit, set it at the appropriate depth and went to town. Making the reference cuts made the rest of this usually tedious job easy.







When I went to do the reference cuts on the shorter drawers, I realized... there were a bunch of screws in the way. Ooops! Good thing I noticed so quickly!



I had to go and remove all woodfiller and the screws that were in the way of the 3/16's inch material removal. This meant all the screws along the bottom, and 1 or 2 at the front and back of the drawer. What a pain!







After getting all of the extra material removed, I drilled some new counter-sink holes (Since the old ones were taken off with the router), re-inserted the screws, and gave all the dressers a light sanding, since I would have to redo the polyurethane coat anyways (They got pretty scratched up). In this pic, I had already re-stained the portion where I removed the extra material.



So. Next - polyurethaning the drawers... AGAIN!

 

I feel your pain man. I swear it never fails that something gets screwed up when you think its all done. Happens ALL the time... keep on rockin' though man!

 

Installing the Drawers

Hehe, thanks scoter man1, it does feel like this keeps going and going, but I swear! The end is near!


While getting ready to re-polyurethane the drawers, I also took the time to stain and poly the right-hand cabinet door, as well as the two pieces that will be above each of the cubby holes on the top of the desk





Re-polyurethaning the drawers went really well - they look fantastic



Things have been pretty busy in the shop - have been re-glassing a war-horse of a canoe at the same time!



Here are the first couple drawers installed. They fit perfectly - the slides fit right into the grooves that I cut out. This photo turned out a little redder than reality



Getting the actual slides lined up and screwed in straight took a bit of patience, but well worth the effort



Ahh, nice and messy, but finally got the drawers in.



Some of the things I'll need to be working on shortly:

- Front Panel (Fan controls, LED's, Power/Reset switches, USB, Audio Jacks)
- Fan Installation (Foam surrounds, filter fitting)
- Hardware selection

After the hardware is selected and installed, I will be able to focus on cable routing and placement of the drives.

 

wow mate just read through all 4 pages, top effort man! really diggin the case, if i had the skills i'd make myself one but unfortunately my skills are within IT not wood work

 

Very nice finished desk. Although I don't know how you could stand to coat the whole thing in poly, that stuff is horrible to work with (Smells like the nasty chemical it is).

 

.... because it makes it look nice and protects it... its kinda what you're supposed to do

 

Up and Coming Preview

Thanks johnny87au! Don't forget - my skills are within IT too! You can do it with a bit of patience!

Sorry for the delay in updates everyone - I've been enjoying the beautiful summer weather we've been getting lately and haven't been putting a tremendous effort into getting the desk finished.

Surprise though - I did manage to get quite a bit done, and I've had some good fortune lately as well. I expect to post several updates this week, so just to get you back into the spirit of things, here's this weeks preview!

4x Scythe Ultra Kaze 120mm x 38mm 3000RPM
4x Scythe Slipstream 120mm x 25mm 1900RPM


Lots of foam cutting and trimming, and a sweet, sweet ruler from the Moddders Inc Featured Rig of the Month Contest(Thanks! I'm honored!)


Hmm, what's this?


Holy moly cool prize pack Modders Inc! I still can't believe I won this - perfect stuff for The Ultimate Computer Desk!


Finally removed the protective cover from these babies - they look soo nice!


Hmm? Another surprise?...


Oh good lord! What kind of super monster is that!!?


Bwahahaha


Ok, so maybe a lot's happened in the past couple weeks. I haven't been posting any updates because I've been tinkering around with hardware AND enjoying some good outdoor times. I'm thinking that the next round of updates in the following month or so will be ultra exciting - things are starting to wrap up!

Seeya soon!

 

Wow man, just wow. That is true craftsmanship. Very impressive!

Are you going to add a the expenses of the whole thing at the end? (Im curious ^^)

 

I am half tempted to find out where you live, and attatch a damn chain to your leg until your done! YOUR KILLING ME! Haha just kidding, but seriously though, the weather will be the same this time next year GO OUTSIDE WHEN IT'S DONE!@!@!@!@!@!@!