(Scratch build) Bajaj PC

Discussion in 'Die-hard Overclocking & Case Modifications' started by WAROQ, Feb 1, 2013.

  1. WAROQ

    WAROQ Guest

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    (Scratch build) The Auto Rickshaw (Bajaj/Tuk-Tuk PC)

    Hi Everyone
    I would like to share my scratch build, which I’ve been doing since late December 2012...It finish now.
    The Idea is to build the vehicle that known as Bajaj (in Indonesia) or Tuk-Tuk (in Thailand).
    [​IMG]

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    I got the original design from paper craft at paper-replika.com. They give me permission to use and modified their paper craft design…
    so I made a little change with Corel X5.
    [​IMG]
    [​IMG]
    This design I will use for motherboard cover..
    [​IMG]

    The material I will use is:
    1. Paper
    2. Acrylic
    3. Fiberglass
    4. Steel...and..
    5. Leather (black Leather)

    The hardware:
    1. M-ATX Motherboard = ECS H61H2-M12
    and the rest soon... after Pay day.. :grin:

    First I make a mold from 180mm Cartoon Paper < don't know if this the right name, :)
    re-size 150% bigger from the original design.
    [​IMG]

    [​IMG]

    To get the right measurement and the right feeling :bang:
    I glue it and make it just the same like a making of paper craft model it self..

    [​IMG]

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    Then Painted to choose the right color.
    Will be use this color with black flat later.
    [​IMG]
     
    Last edited: Apr 30, 2013
  2. WAROQ

    WAROQ Guest

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    Now the real work.
    I start use the model as mold for Fiberglass..
    Little messy and little itchy from fiber mat
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    [​IMG]

    For front wheel
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    I will use this for bending the acrylic
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    Dremel work with Acrylic
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    Bending acrylic with fiberglass as a mold, I use Heat gun to bend it
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    The face of Bajaj PC
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    [​IMG]
     
    Last edited: Feb 1, 2013
  3. 3dPlayer

    3dPlayer Banned

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  4. BLEH!

    BLEH! Ancient Guru

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    This.
     

  5. WAROQ

    WAROQ Guest

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    [​IMG]

    Really BLEHtiful to see you here :cheers:
     
  6. viren

    viren Ancient Guru

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    Thats a nice rickshaw, haven't seen one anywhere.

    Looks nice, good luck and keep us posted.
     
  7. WAROQ

    WAROQ Guest

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    Thanks viren, the origin of Bajaj from your country isn't it? Really unique shape and great engine, it's still running on our street...for decades :thumbup:


    Update pict for PSU and Motherboard Tray.
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    [​IMG]

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    I encounter problems in connecting between the PSU tray and the front, the acrylic its not strong enough to hold, even with some screw.
    So I use "Puzzle Technique" got this idea when I see my daughter puzzle.
    [​IMG]

    [​IMG]

    [​IMG]
    then fill the gap with super glue, leave it all night before masking and sanding it.

    The Motherboard will be on top of Power supply
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    It fit..properly
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    Will be soon for cover, and Paint..it
    Thanks..​
     
  8. PhazeDelta1

    PhazeDelta1 Guest

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    You sir have too much time on your hands. :D

    Awesome job so far. :thumbup:
     
  9. WAROQ

    WAROQ Guest

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    Ha..ha..Only hands that I got..sir
    Thanks.. for stop by :grin:
     
  10. Uncle Dude

    Uncle Dude Ancient Guru

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    Mad skills. Looking forward to the finished product.

    :cheers:
     

  11. styka

    styka Master Guru

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    Wow.. You really do have time and money to spent..

    A bajaj casing..
    Now thats new...
     
  12. WAROQ

    WAROQ Guest

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    Thanks uncle dude
    :cheers:
    Nice to see somebody from my hometown :D
    Actually I don't have much time doing my mod,
    mostly I'm doing it after office hour..when I get back home or on the week end.
    I've been working on this project since December 2012..hope will finish soon.

    Were where you at Jakarta Styka?
     
  13. WAROQ

    WAROQ Guest

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    Sanding and Painting

    [​IMG]

    Basic Color..first layer
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    Finishing PSU fan hole
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    Painting again with basic color
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    Front lamp from 1 Inch PVC pipe
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    [​IMG]

    I also make some pole between windshield and front face. And paint motherboard tray.
    [​IMG]

    so far..
    [​IMG]
     
  14. WAROQ

    WAROQ Guest

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    Cover for Motherboard
    [​IMG]

    Even though I make a design with X5 before, but still I make a model to get the feeling and the right measurement..
    one of my friend said this some old fashion in me..LOL..:grin:
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    Result
    [​IMG]

    [​IMG]
     
  15. WAROQ

    WAROQ Guest

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    I find some interesting stuff at local motorcycle Accessories shop
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    [​IMG]

    I might used this for head lamp..the seller say it has 7 color that will change periodically
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    Cut a little bit..
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    Paint it, i use heat gun to dry it..cause its rain in my place when i do this.
    [​IMG]

    looks cute
    [​IMG]

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    [​IMG]
     

  16. sinnedone1

    sinnedone1 Guest

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    Very interesting, cant wait to see it finished. :D
     
  17. WAROQ

    WAROQ Guest

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    thank you sinnedone.

    Another progress…
    Making front grill, I use 4mm acrylic.
    [​IMG]

    There is a little curved at the top...hmmm..
    since I did not make a mold to bend it, so..I use my working chair armrest for the mold.
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    Another play with heat gun, and it meld down then bend..It’s work
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    A little bit of putty and sandpaper
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    Spray it with Black fat
    some surface still not refined yet..I put some putty and spray it again.
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    Done..
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    I also paint the body, use LIGHT SCARLET for the color,
    Close enough with a color of model that I make before.
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    Front fender, first layer paint
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    And while waiting for paint to dry…I cut some steel, this will be pole for the soft top .
    Firework.....
    [​IMG]

    To bad my Dremel not strong enough drill to make a hole on the steel
    [​IMG]
    Got to find a bigger drill.


    Lucky me, there is a Hammersmith (I hope this a right word) near my house.
    He very enthusiast when I tell him that I make a bajaj for pc,I show him a picture form my phone LOL..
    So he do the drill itself also did a little finishing at the steel..
    I really appreciate for what his done.. he make me promise that I will show him a bajaj pc after its done..LOL
    This picture taken from his workshop look at the fire..
    [​IMG]

    Result
    [​IMG]
     
  18. AC_Avatar100400

    AC_Avatar100400 Guest

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    Very nice man wish i could do mods like that i would make a space ship :D.
    I have 1 question do you think its going to run for a very long time from what i know those Bajaj do?.
     
  19. WAROQ

    WAROQ Guest

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    For a few days ago, I found some Interesting stuff that will be particularly useful in the Auto rickshaw.

    This wheel find it at a local hardware store, it use to be for trolley.
    [​IMG]
    but it is look fit

    accidentally when I drove my 5 year old daughter to the toy store, I saw this..
    [​IMG]

    Buy it …I will manage it at the front fender shock absorber
    [​IMG]

    I find this cute little button too... at electrical supply store near of my office building.
    [​IMG]
    I will use the button for On/Off and reset button.​
     
  20. WAROQ

    WAROQ Guest

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    Space ship..?? it will be interesting.. man
    just do it..then you will know that you could..
     

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